Xantrex PV100S-480 Manuel d'utilisateur

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PV100S 100 kW
Grid-Tied
Photovoltaic
Inverter
PV100S-208
PV100S-480
Planning and Installation Manual
Vue de la page 0
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Résumé du contenu

Page 1 - Inverter

PV100S 100 kW Grid-Tied Photovoltaic InverterPV100S-208 PV100S-480Planning and Installation Manual

Page 2

Safetyviii 152315 Rev CGeneral Safety Precautions1. When installing the PV100S use only components recommended or sold by Xantrex. Doing otherwise may

Page 3 - Photovoltaic Inverter

Safety152315 Rev C ixterminals must use a crimp-on type ring terminal or compression-type lug. The terminals are one bolt per pole. See Figure 3-14 on

Page 4

Safetyx 152315 Rev COperational Safety ProceduresNever work alone when servicing this equipment. A team of two is required until the equipment is prop

Page 5 - About This Manual

Safety152315 Rev C xiDe-Energize/Isolation ProcedureThe following procedure should be followed to de-energize the PV100S for maintenance.To isolate th

Page 7 - Related Information

152315 Rev C xiiiImportant Safety Instructions- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -vii1IntroductionDes

Page 8

Contentsxiv 152315 Rev C3InstallationEquipment Required - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -

Page 9 - Important Safety Instructions

152315 Rev C xvTable 1-1 Electrical Specifications - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–4Table 1-

Page 11 - CAUTION: Fire Hazard

152315 Rev C xviiFigure 1-1 Dimensions (Not to scale) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1–3Figure 1

Page 13 - 152315 Rev C xi

Figuresxviii 152315 Rev CFigure 3-18 AC Terminal Connections from the Utility- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - -3–18Figure 3

Page 14

1IntroductionChapter 1, “Introduction” provides information about the features and functions of the PV100S 100 kW Grid-Tied Photovoltaic Inverter.

Page 15 - Contents

Introduction1–2 152315 Rev CDescription of the PV100SThe PV100S 100 kW Grid-Tied Photovoltaic Inverter is a UL 1741 listed, utility interactive, three

Page 16

Description of the PV100S152315 Rev C 1–3Figure 1-1Dimensions (Not to scale)WARNING:This is a class A product.In a domestic environment thisproduct m

Page 17 - 152315 Rev C xv

Introduction1–4 152315 Rev CSystem SpecificationsThe PV100S has been designed for photovoltaic power systems, which operate within the following speci

Page 18

System Specifications152315 Rev C 1–5System Ground RequirementsThis product is intended to be installed as part of a permanently grounded electrical s

Page 19 - 152315 Rev C xvii

Introduction1–6 152315 Rev CEnvironmental SpecificationsThe following environmental specifications are the same for both models of the PV100S 100 kW G

Page 20

Operator Interface Controls152315 Rev C 1–7Operator Interface ControlsOperator interface controls are located on the front door of the main inverter e

Page 21 - Introduction

Introduction1–8 152315 Rev COn/Off SwitchThe PV100S incorporates a maintained position ON/OFF switch located on the front door of the main enclosure.

Page 22 - Description of the PV100S

Communication Features152315 Rev C 1–9AC and DC Disconnect SwitchesBoth AC and DC Interface Enclosures are equipped with lockout hasps for personnel s

Page 23 - Dimensions (Not to scale)

PV100S 100 kW Grid-Tied Photovoltaic InverterPlanning and Installation Manual

Page 24 - System Specifications

Introduction1–10 152315 Rev CSystem Status and Fault ReportingBasic system status and all fault conditions rising from within the PV100S are reported

Page 25 - WARNING: Lethal Voltage

Communication Methods152315 Rev C 1–11Communication MethodsThe PV100S communicates system status information to the user using the following methods.•

Page 26 - Environmental Specifications

Introduction1–12 152315 Rev CPC Connection MethodsPersonal computers can be used to access the system status and programming features of the PV100S. A

Page 27 - Operator Interface Controls

Communication Methods152315 Rev C 1–13POTS AccessFigure 1-7 illustrates the PV100S connected remotely to a personal computer.Wireless AccessFigure 1-8

Page 28 - switch is in

Introduction1–14 152315 Rev CEthernet LAN AccessThe PV100S can be remotely accessed through a local area network. Direct AccessFigure 1-10 illustrates

Page 29 - Communication Features

2PlanningChapter 2, “Planning” provides information to help plan the installation of the PV100S 100 kW Grid-Tied Photovoltaic Inverter.

Page 30 - Data Logging

Planning2–2 152315 Rev COverview of PV100S InstallationPlanning Planning for a system requires complete understanding of all the components that are i

Page 31 - Communication Methods

PV Planning152315 Rev C 2–3Large gauge wire must conform to the minimum bend radius specified in the NEC, Article 373-6B, Ninth Edition. Take care to

Page 32 - PC Connection Methods

Planning2–4 152315 Rev CGround RequirementsThis product is intended to be installed as part of a permanently grounded electrical system per National E

Page 33 - Wireless Access

Electrical Diagrams and Schematics152315 Rev C 2–5utility-side neutral does not affect the operation of the inverter, however connection of the neutra

Page 34 - Direct Access

About XantrexXantrex Technology Inc. is a world-leading supplier of advanced power electronics and controls with products from 50 watt mobile units to

Page 35 - Planning

Planning2–6 152315 Rev CLayout OptionsThe PV100S is shipped as two separate assemblies and can be arranged as shown in Figure 2-1 or Figure 2-2.The PV

Page 36 - WARNING: Shock Hazard

Layout Options152315 Rev C 2–7Figure 2-2PV100S Layout Option BTransformerEnclosureACInterfaceEnclosureDC InterfaceEnclosureInverterEnclosureCommunicat

Page 37 - PV Planning

Planning2–8 152315 Rev CConduit PenetrationThe following illustrations show the recommended locations for electrical conduit entry into the PV100S enc

Page 38 - Communication Requirements

Conduit Penetration152315 Rev C 2–9Figure 2-4Inductor Enclosure Conduit Entry, Left SideFigure 2-5Transformer Enclosure Conduit Entry, Right Side6&quo

Page 39

Planning2–10 152315 Rev CFigure 2-6AC Interface Enclosure Conduit Entry, Left SideFigure 2-7DC Interface Enclosure, Bottom SideFigure 2-8Communication

Page 40 - Layout Options

Conductor and Conduit Sizing152315 Rev C 2–11Conductor and Conduit SizingAll wiring methods and materials shall be in accordance with the National Ele

Page 41 - PV100S Layout Option B

Planning2–12 152315 Rev CStep 3. Size the cable.This example assumes that the conduit length is less than 24 inches. NEC Table 310.16 (Ninth Edition)

Page 42 - Conduit Penetration

Anchoring the PV100S152315 Rev C 2–13Anchoring the PV100SThe PV100S is designed to be installed in either an indoor or outdoor location. It must be pl

Page 43 - 12"

Planning2–14 152315 Rev CThe floor or pad should either be pre-drilled to accept masonry anchors or have pre-installed anchoring bolts.Figure 2-10AC I

Page 44 - 10 ½"

3InstallationChapter 3, “Installation” describes the procedures needed to install the PV100S 100 kW Grid-Tied Photovoltaic Inverter. This section incl

Page 45 - Conductor and Conduit Sizing

152315 Rev C iiiAbout This ManualPurposeThe purpose of this Planning and Installation Manual is to provide explanations and procedures for planning an

Page 46 - 2–12 152315 Rev C

Installation3–2 152315 Rev CEquipment RequiredThe following is a list of required tools and equipment to aid in the installation of the PV100S. This l

Page 47 - Anchoring the PV100S

Unloading152315 Rev C 3–3Moving the PV100STo move the PV100S while it is still inside the shipping crates:1. Place the forks of the forklift below the

Page 48 - Figure 2-10

Installation3–4 152315 Rev CRemoving the Pallet and Moving the PV100STo move the PV100S using a forklift:1. Place the forks of the forklift below the

Page 49 - Installation

Mounting and Anchoring the Units152315 Rev C 3–5Mounting and Anchoring the UnitsTo mount and anchor the PV100S:1. Predrill the floor or pad to accept

Page 50 - Unloading

Installation3–6 152315 Rev COpening or Closing Access DoorsTo lock or unlock the front door on the main inverter:1. Use the 7 mm triangle key provided

Page 51 - Unpacking the PV100S

Opening or Closing Access Doors152315 Rev C 3–7Figure 3-5AC Interface Access DoorFigure 3-6DC Interface Access DoorDoor LatchesTo Open Access Door:1.

Page 52 - 26" (66 cm)

Installation3–8 152315 Rev CFigure 3-7Transformer Access PanelsFigure 3-8Inductor Access PanelsTransformer Access PanelTo Remove the Access Panel: Loo

Page 53 - Mounting Holes for

Conduit Installation152315 Rev C 3–9Conduit InstallationGiven the flexible nature of the system, conduit installation will be dependent upon the final

Page 54 - Main Inverter Front Door Lock

Installation3–10 152315 Rev CWiring - GeneralAll wiring methods and materials shall be in accordance with the National Electrical Code ANSI/NFPA 70. W

Page 55 - Door Latches

Wiring - General152315 Rev C 3–11Overcurrent ProtectionAC overcurrent protection for the Utility Interconnect (Grid-tie) must be provided by the insta

Page 56 - Inductor Access Panels

About This Manualiv 152315 Rev CConventions UsedThe following conventions are used in this guide.This Manual contains information for two models of th

Page 57 - Conduit Installation

Installation3–12 152315 Rev CWire Gauge and Torque RequirementsTable 3-1 provides acceptable wire gauges, bolt sizes, and torque values for AC termina

Page 58 - Wiring - General

Wiring - General152315 Rev C 3–13Chassis Ground The chassis ground is a copper bus bar in the Main Inverter Enclosure and has 3/8-16" bolts for t

Page 59 - Conductor Termination

Installation3–14 152315 Rev Cinter-tie. The PV100S is a balanced, three-phase, current-sourcing inverter and only operates with the presence of a stab

Page 60 - Grounding

Wiring - Specific152315 Rev C 3–153. In addition to the power conductors, route the AC Sense Harness assembly (Xantrex P/N 1-152403-01) between the ma

Page 61 - (TB1) to be used

Installation3–16 152315 Rev C5. Connect the AC power conductors in the Main Inverter Enclosure at TB4-A (A phase), TB4-B (B phase), and TB4-C (C phase

Page 62 - Wiring - Specific

Wiring - Specific152315 Rev C 3–176. The AC Sense Harness is pre-terminated within the AC interface/transformer assembly and the opposite end is mated

Page 63 - 152315 Rev C 3–15

Installation3–18 152315 Rev C4. Connect the neutral conductor at TB6. Connect the ground conductor at TB2. Terminations for the neutral and ground con

Page 64 - 3–16 152315 Rev C

Wiring - Specific152315 Rev C 3–19PV Array ConnectionsTo make the connections from the PV Array/combiner to DC Interface enclosure:1. Remove the door

Page 65

Installation3–20 152315 Rev CPC CommunicationsPersonal computers can be used to access the system status and programming features of the PV100S. A com

Page 66 - 3–18 152315 Rev C

PC Communications152315 Rev C 3–21Establishing a POTS ConnectionTo connect a personal computer using the POTS Connection:1. Ensure the personal comput

Page 67 - GrouND (TB3-3)

About This Manual152315 Rev C vAbbreviations and AcronymsRelated InformationYou can find more information about Xantrex Technology Inc. as well as its

Page 68 - PC Communications

Installation3–22 152315 Rev CEstablishing Wireless ConnectionTo connect a personal computer using the GSM Wireless modem:1. Ensure the personal comput

Page 69 - SA2 Surge Arrestor

PC Communications152315 Rev C 3–23Direct Connection The direct connection provides the means to use the features of the GUI by connecting a PC directl

Page 70 - Important:

Installation3–24 152315 Rev CFigure 3-22Direct Connect Installation5DB25-to-DB25 Gender Changer AdapterDB25/DB9 Serial CableRE232/FO Converter3

Page 71 - Direct Connection

4VerificationChapter 4, “Verification” provides a checklist to ensure the installation of the PV100S is correct and complete.

Page 72 - Direct Connect Installation

Verification4–2 152315 Rev CVerification Procedure SummaryThe following procedures are intended to verify correct installation and proper wiring of th

Page 73 - Verification

Visual Inspection of Mechanical Connections152315 Rev C 4–3Visual Inspection of Mechanical ConnectionsTo perform a visual inspection of the PV100S mec

Page 74 - WARNING: Electrocution Hazard

Verification4–4 152315 Rev CVisual Inspection, Isolation Transformer Wye/WyeTo perform a visual inspection of the Isolation Transformer Wye/Wye:Correc

Page 75 - 152315 Rev C 4–3

ASchematicsAppendix A contains useful schematics to aid with installation.

Page 76 - Corrective Action

SchematicsA–2 152315 Rev CThis page intentionally left blank.

Page 77 - Schematics

Appendix A Schematics152315 Rev C A-3Figure A-1Electrical Diagram (sample)

Page 79 - Electrical Diagram (sample)

Schematics Appendix AA-4 152315 Rev CFigure A-2PV100S-480 Schematic for Main Power Distribution (152316 E1)

Page 80 - Figure A-2

Appendix A Schematics152315 Rev C A-5Figure A-3PV100S-480 Schematic for Control Power Distribution (152316 E2)

Page 81 - Figure A-3

Schematics Appendix AA-6 152315 Rev CFigure A-4PV100S-480 Schematic for Converter Control Unit (152316 E3)

Page 82 - Figure A-4

Appendix A Schematics152315 Rev C A-7Figure A-5PV100S-208 Schematic Main Power Distribution (152376 C1)

Page 83 - Figure A-5

Schematics Appendix AA-8 152315 Rev CFigure A-6PV100S-208 Schematic for Control Power Distribution (152376 C2)

Page 84 - Figure A-6

Appendix A Schematics152315 Rev C A-9Figure A-7PV100S-208 Schematic for Converter Control Unit (152376 C3)

Page 85 - Figure A-7

Schematics Appendix AA-10 152315 Rev CThis page was intentionally left blank.

Page 86 - A-10 152315 Rev C

AAbbreviations and Acronyms vAccess Doors 3 – 6Anchoring 2 – 13Array Grounding 3 – 13CCCU2 vCFM vChassis Grounds 3 – 13Clearance 2 – 2Communication 2

Page 87

IndexIX–2 152315 Rev CRRemoving the Pallet 3 – 4SSafety viiTTorque and Wire Gauge Specifications 3 – 12UUFCU vUnloading 3 – 2Unpacking 3 – 3Utility Si

Page 89

152315 Rev C viiImportant Safety InstructionsSAVE THESE INSTRUCTIONS - DO NOT DISCARDThis manual contains important safety instructions for the PV100S

Page 90 - 152315 Rev C

Xantrex Technology Inc.1 800 670 0707 Tel toll free NA1 360 925 5097 Tel direct1 360 925 5143 Fax [email protected]

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